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Chemical Plant Equipment Modeling Plant, Microfiche Equipment Modeling Plant

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Product Details


Case of modeling of chemical plant equipment

Chemical plant equipment model (2).jpg

Project background
A petrochemical enterprise will demonstrate the need for a new project by customizing a scale refining device process model that includes core equipment such as reactor, distillation tower, heat exchanger, etc. Models require a real reduction of industrial site layouts (over 90 per cent reduction) to demonstrate process processes while meeting long-term demonstration durability requirements.

Material selection and structural design

  1. Main Frame

  • 304 stainless steel tubes to build the overall support structure and laser-cut arc welding in critical bearing areas

  • Equipment platform poles are convoluted with brass rods, and lengths of bars are strictly reduced in accordance with safety norms

  1. Device shell

  • Tower-type equipment is processed using the Aklix pipe car, with wall thickness controlled at 1.2-1.5 mm

  • The reactor shell is formed using aluminum alloy voltage to preserve the physical equipment's closing feature

  • The catheter system is bent with a brass tube and the connection is welded to ensure strength.

  1. Details Part

  • Valves, flannels, etc., are made of zinc alloy, and surfaces are processed in fine machines.

  • A laser engraved the Aclik panel on the surface of the instrument, and the scale is clearly identifiable.

  • Stairsteps use stainless steel sheeting, and smooth-lined roads are actually restored.

Core production process

  1. Precision

  • 3D-printed resins in distillation towers with an error of 0.3 mm between pallets

  • Heat-replacement tube with 0.8 mm copper tube arrays, mouth extension treatment simulation real tubing process

  • The internal catalyst bed of the reactor is shaped by foam resin, with special texture paint sprayed on the surface

  1. Surface treatment

  • Full model electrolytic polishing, removing trace of processing.

  • High-temperature equipment area to oxidize and simulate metallic discoloration under actual conditions

  • Artificial welding texture at pipe interfaces to enhance industrial quality Sensor.

  1. Anti-distorting treatment

  • Large towers are equipped with carbon fibres.

  • Platform steel plate pre-formation, welding stress.

  • The key connectors leave 0.5 mm of thermal indentation gap.

III. Painting and process performance

  1. Basic coating

  • Underground paints use epoxy Zinc Yellow.

  • Equipment main color subdivision sprayed, film thickness controlled at 60-80 m

  • The insulated layer uses special fuzzy powder coating to present real insulation material. Sensor.

  1. Process performance

  • High-temperature tube lines are being processed for gradual oxidation, from silver white to deep blue natural transition.

  • Liquid media pipelines are used for transparent resin injections, internal suspension coloured micro-ball simulation media flow

  • Placing of fluorescent warning signs in hazardous areas and autonomous light at night

  1. Protection against corruption

  • Full model polysiloxane paint, chemical corrosive.

  • The top of the open-air equipment is equipped with ultraviolet masks.

  • Use of fluorinated lubricants in active components to ensure long-term smooth operation