Industrial gear box profiling model manufacturer, coal equipment model custom manufacturer

Background of the project

The 1:5 scale industrial gear tank profiling model, customised for a mine machine manufacturing enterprise, requires that the model be more than 90 per cent structurally reduced to complete the internal structure of the three-tier gear transfer system. Emphasis is placed on the display of gearing relationships, lubrication systems and box structure, while ensuring the accurate presentation of enterprise brands.

Production processes and processes

Data acquisition and modelling

• 3-D laser scan to obtain internal structure data based on total gearbox packages provided by clients

• Specially marked critical overhauls such as oil roads, axes, etc.

• Design 45° slash profile to ensure that input and output axis structures are displayed simultaneously

2. Metal component construction

• Gear group processing：

  • Use alloy steel to control roller teeth

  • I'll see to it.

  • Black and rusty after carbon-drink fire.

  
  

• Axis assembly：

  • The bearings are installed with excess power.

  • Artificial bending of the copper pipe

  
  

Boxwork

• Subject formation：

  • 5mm aluminum board CNC processing

  • Antular angle to cut face edges

  
  

• Branding：

  • White aluminium oxide panel on top

  • The company Logo uses UV tablet printing

  
  

Selection of materials

1. Core Part：

   • Gear gear: 20CrMnTi alloy steel

   • Box: 6061 aluminum

   • Pipeline: T2 red copper

2. Supporting materials：

   • Sealed glue: Fluorine rubber

   • Tightware: 304 stainless steel

IV. Surface treatment process

1. Metal treatment

• Gear Group：

  • Teether electrolytic polish (Ra0.4)

  • Hair-black process simulation of traces of use

  
  

• Box：

  • Spraying anode oxidation (white RAL 9016)

  • I'll cut face-to-face.

  
  

2. Painting process

• Enterprise identification：

  • Double Blue Gradient Printing (Pantone 2945C+2935C)

  • Anti-UV light oil protection

  
  

• Organisation：

  • The cyclops sprayed with RAL 3020. Red

  • fluorescent green mark for oil trail arrows

  
  

3. Older effects

• Lightly oiled around the bearing.

• Add seal tape to the surface of the box.

V. Presentation of system design

1. Lighting systems：

   • LED contour lamps on the inside of the section (6000K cold light)

   • Molar luminous lights in gears.

2. Interactive function：

   • Touch power switch

   • Disabled observation window design

3. Protective measures：

   • Aclik dust shield (5 mm thick)

   • Silicon gel buffer base