
Design and modelling phase
Our industrial design team modeled the scale 1:20 based on real machine mapping data from the LRS system. To ensure 90 per cent reduction, engineers focused on painting:
Matrix layout feature for battery module arrays
Massheat grid texture for PCS boxes
Cable bridge structure
Emboss effects of brand labels
II. 3D Print Production Component
Select the industrial FDM printer to match the ABS+ material to ensure accuracy by:
Part Printing Policy: The model is broken down into 32 components for separate printing, including:
Main energy module (top and lower crust)
Dismantling sideboard (with internal battery module structure)
Top cooling system module
Bottom support and cable sink
Precision print parameters:
0.1mm layer thick with double nozzle structure
Internal support structure for cellular
Use nylon-enhanced band-in print at key locations
III. Reprocessing process
Surface processing:
Ultrasound cleaning removal support
400-2000 Progressive manual I'm grinding.
Acetone vapour polishing main plane
Professional Painting Program:
Base paints: epoxy resin base paints (enhanced ABS investment)
Main colour: Pantone 7541C Industrial Grey Gradient Spray
Details:
It's rusty.
Cable connection metal plating treatment
Safety marking wire printing
assembly mass checking:
Magnetic modular assembly structure
UV glucose fixes critical stress points
Three metameters for size verification.
IV. EFFECTIVE EFFECTIVENESS OF COMPLETE
Transparent Yakli shield (3 mm thick)
LED status indicator light (low-pressure power supply)
Accompany the floors.